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 Motion Control System

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Controller


  • The key component of SINUMERIK802D is PCU (Panel Control Unit). With its maintenance free feature, all functions including CNC, PLC, HMI, and Communication have been integrated into PCU, providing our customers an easy installation and high reliability CNC.
  • SINUMERIK802D is designed to control up to 4 feed axes and one digital or analog spindle. Advanced production field bus (PROFIBUS) connects all drives and inputs/outputs peripheral.
  • Modular drive system SIMODRIVE611Ue with 1FK6 servomotors provides powerful drive force for machine tools. The drives can be easily be configured and optimized using WINDOWS based commissioning tool.
  • PLC system is integrated into SINUMERIK802D, to control the auxiliary functions of machine tools. The programming language Micro/WIN of S7-200 is provided together with application library and application samples for milling machine and lathe, which simplifies the application design of OEM.
CNC functions
  • For Turning, drilling and/or milling machine tools
  • Control up to 4 feed axes and one digital or analog spindle
  • 3 axes simultaneously linear interpolation, circular interpolation in planes, helical interpolation and circular interpolation with intermediate point.
  • Thread cutting with fixed or variable pitch.
  • Rotary axis control
  • Facing machining and cylinder machine (Transformation)
  • Feed forward, and jerk limitation
  • Look ahead up to 35 blocks
  • Tool life monitoring (option)
  • Spindle positioning, rigid tapping, and constant speed cutting
  • FRAME concept (transmit, rotation, mirror, scale)
handle cell
  • Mono chrome 10.4" TFT LCD, or color LCD (option)
  • Full CNC keyboard with horizontal installation and vertical installation
  • Standard Machine Control Panel (option)
  • 3 handwheel interface
  • RS232 serial interface
  • PROFIBUS interface
  • PS2 keyboard interface
  • PC card slot (for data backup or series production)
Operating and display
  • With 8 horizontal soft keys and 8 vertical soft keys for easy and quick operating
  • Tool setting, work piece setting and relative coordinate setting
  • Surface machining in MDA
  • Search executing part program
  • Program test, and rapid dry run
  • Background programming
  • Executing external part program via serial interface
  • Oscillator, pocket calculator, and part counter
  • 2 languages on-line change over
  • 16 languages can be chosen to install
  • Metric and inch system on-line change over
  • Machine coordinate, work piece coordinate, and relative coordinate
  • Real time path display (rapid and machining path identifiable)
  • On-line help
  • Display active G and M functions
  • Position, distance to go and axial speed display
Part programming
  • Standard G code programming (DIN66025) and SIEMENS high level language
  • ISO dialect programming
  • Technology cycles for milling and turning
  • Blue print programming
  • Polar coordinate programming
  • 340 KB part program memory
PLC
  • Standard programming language Micro/WIN for S7-200
  • Ladder diagram programming
  • Ladder diagram can be display directly on 802D
  • PLC remote diagnosis
  • More languages for the programming tool
  • PLC application library and samples for milling machine and turning machine tool are provided
  • PLC processing speed: 6000 step/24ms
  • 40 timers, 32 counters
  • Max. digital inputs and outputs: 44 / 96










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